Disc crushers

Disc crushers are highly efficient equipment for coarse crushing, known for their power and productivity. Their innovative design and unique features make them indispensable in the processes of grinding various materials. These powerful machines are the preferred choice for tasks requiring coarse grinding in the industry.

The crusher consists of two shafts with separate drives, on which discs with teeth are installed. The gap between the discs is adjustable depending on the tasks, allowing for optimal material crushing. Thanks to this flexibility, disc crushers can process both soft and hard materials and adapt to different particle sizes.

The crusher motors are equipped with frequency converters, providing high efficiency and precise control of the shaft rotation speed. This adjustable feature allows the crusher to operate under optimal conditions for each type of material, increasing productivity and reducing energy consumption. The control system also ensures the safety and reliability of the crusher's operation, making it an ideal choice for intensive production processes.

 

 

PL443

PL460

 

Disc crushers are the most powerful coarse grinding equipment.

The crusher consists of two shafts with separate drives, on which discs with teeth are installed. The gap between the discs is adjustable depending on the tasks.
The motors are equipped with frequency converters, and the control system provides regulation of the shaft rotation speed, thereby leading to the optimal operation mode of the crusher.

No.

Parameter Name

PL 443

PL 454

PL 460

1

Capacity, t/h

40

100

200

2

Cutter Diameter, mm

430

540

600

3

Working Gap Between Rolls, mm

10÷100

10÷100

10÷100

4

Installed Power, kW

74.0

90

130

5

Dimensions, mm

  • Length
  • Width
  • Height (without supports)

2,053
2,505
955

2,200
3,000
1,200

2,800
3,500
1,900

6

Weight, kg

6,350

8,000

9,500

7

Power Supply Voltage/Frequency, V/Hz

380/50

380/50

380/50

PL460 Disc Crusher

 

 

 

 

PL443 Disc Crusher

 

 

 

Key Features of Our Disc Crushers

  • Double-Shaft Design: The crusher is equipped with two shafts, each of which has its own drive. Discs with teeth are installed on the shafts, ensuring efficient material crushing.

  • Adjustable Gap: The gap between the discs can be adjusted according to the task at hand. This allows for the optimization of the crushing process for the required material characteristics.

  • Variable Frequency Drives: The crusher's motors are equipped with variable frequency drives, allowing for the regulation of shaft rotation speed. This significantly affects the crushing process and maintains optimal operating conditions.

  • Control and Adjustment: The crusher control system provides precise and flexible adjustment of shaft rotation frequency. This allows for adapting the crusher's operation to specific conditions and production requirements.

Our disc crushers are an innovative solution for efficient coarse crushing of materials of various natures. By using this equipment, you can expect high productivity and precision in material reduction, making them an ideal choice for various industries.

 

Features of Our Crushers

Our disc crushers are advanced equipment that combines several outstanding features:

  • High Durability and Reliability: Manufactured from high-strength materials and alloys, our crushers ensure a long service life and stable performance over many years.

  • Precise Gap Adjustment: With the ability to finely adjust the gap between the discs, our crushers guarantee optimal comminution results in line with production requirements.

  • Control with Variable Frequency Drives: Equipped with a modern control system, our crushers allow for the regulation of shaft rotation frequency, ensuring an optimal operating mode.

  • Knife Cleaning During Operation: Special design solutions provide knife cleaning during crushing, which is important for processing plastic and moist materials.

  • Versatility: Our crushers can be successfully used for various materials, from clays and ores to construction waste. Their versatility expands the range of equipment applications.

  • High Productivity and Precision: The combination of high productivity and precise reduction ensures the highest quality standards for the products.

  • Low Vibration: Modern technologies and engineering solutions reduce vibrations, ensuring stable operation and minimizing the impact on the environment.

  • Easy Maintenance and Technical Support: Easy access to key components, compatibility with various spare parts, and qualified technical support provide equipment convenience in maintenance.

Each of these features ensures outstanding performance and reliability of our disc crushers, making them an indispensable tool in various industrial processes.

 

Applications

Disc crushers are versatile equipment with a wide range of applications. Their high productivity and efficiency make them in demand in various industries and manufacturing processes. Here are some areas where disc crushers can be successfully used:

  1. Mining Industry: Disc crushers are effectively used for coarse crushing of ores, stones, and minerals. They can process large volumes of materials, providing the necessary fraction for further processing.

  2. Construction Sector: In construction, disc crushers are used for crushing construction waste, bricks, and other materials that can be reused or recycled.

  3. Production of Building Materials: Crushers help prepare raw materials for the production of ceramic products, bricks, tiles, and other building materials.

  4. Clay Processing: Crushers process various types of clays, from refractory to bentonite.

  5. Metallurgical Industry: In some cases, disc crushers can be used for crushing metal waste.

These are just a few examples of areas where disc crushers can be successfully applied. Their versatility and high productivity make them an indispensable tool in various production processes.

 

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